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wiki:stage:towers [2023/01/20 19:56] – [Builders' Notes] JonathanFergusonwiki:stage:towers [2025/04/16 13:41] (current) ac9g23
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 {{:wiki:stage:20230109_200215.jpg?400|}} {{:wiki:stage:20230109_200215.jpg?400|}}
  
-===== Contents ===== +===== Description =====
-  - Description +
-  - Dimensions +
-  - Assembly/Disassembly Instructions +
-  - Storage +
-  - Safety +
-  - Builders' Notes +
- +
- +
-==== Description ====+
  
 Two towers were built. The bases are 4' by 4' wide. The towers have two floors, with a central ladder to climb between them. The ground floor is at 1' high, and the top floor is at 6' high. Three sides of the ground floor are enclosed by a truss-like structure. The top handrail is continuous apart from one side, which has a half length handrail to allow walking from one tower to another (or onto a piece of 6' deck). Two towers were built. The bases are 4' by 4' wide. The towers have two floors, with a central ladder to climb between them. The ground floor is at 1' high, and the top floor is at 6' high. Three sides of the ground floor are enclosed by a truss-like structure. The top handrail is continuous apart from one side, which has a half length handrail to allow walking from one tower to another (or onto a piece of 6' deck).
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-==== Dimensions ====+===== Dimensions =====
  
 {{:wiki:stage:tower_v3_crop.png?400|}} {{:wiki:stage:tower_v3_crop.png?400|}}
  
-==== Assembly/Disassembly Instructions ====+===== Assembly/Disassembly Instructions =====
  
 This set of instructions is for one tower. Be sure to check you have the pieces for the right tower, otherwise the holes may not line up (sorry!). This set of instructions is for one tower. Be sure to check you have the pieces for the right tower, otherwise the holes may not line up (sorry!).
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 {{ :wiki:stage:tower_v3_explode_2.mp4 |}} {{ :wiki:stage:tower_v3_explode_2.mp4 |}}
  
-=== 1. Bases ===+==== 1. Bases ====
  
  
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-=== 2. Back and Sides ===+==== 2. Back and Sides ====
  
 //The outer bolts on the bottom of the back and side pieces are difficult to access. You should attempt to get at least three out of four bolts installed.// //The outer bolts on the bottom of the back and side pieces are difficult to access. You should attempt to get at least three out of four bolts installed.//
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 {{:wiki:stage:img_20230109_200656.jpg?400|}}{{:wiki:stage:img_20230109_200800.jpg?400|}}{{:wiki:stage:img_20230109_200806.jpg?400|}} {{:wiki:stage:img_20230109_200656.jpg?400|}}{{:wiki:stage:img_20230109_200800.jpg?400|}}{{:wiki:stage:img_20230109_200806.jpg?400|}}
-=== 3. Top Floor ===+==== 3. Top Floor ====
  
 //Hard hats recommended from this stage onwards.// //Hard hats recommended from this stage onwards.//
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 {{:wiki:stage:tower_v3_picture_explode-0036.png?400|}} {{:wiki:stage:tower_v3_picture_explode-0036.png?400|}}
  
-=== 4. Ladder ===+==== 4. Ladder ====
  
 Insert the ladder from the bottom through the gap in the top floor. Bolt down through the bottom rung, into and through the base piece, and reach underneath to do these up. Bolt the ladder to the back piece with all four bolts as well. Insert the ladder from the bottom through the gap in the top floor. Bolt down through the bottom rung, into and through the base piece, and reach underneath to do these up. Bolt the ladder to the back piece with all four bolts as well.
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-=== 5. Handrails ===+==== 5. Handrails ====
  
 Check the ladder and top floor are secure, and then carefully climb up to the top floor. Remember you are working at height! Have the handrails passed up and hold them in place while they are bolted in position. Put the bolts from the front handrail in from below, and put the nuts on top, so there is no protruding bolt to hit anyone's head below. Check the ladder and top floor are secure, and then carefully climb up to the top floor. Remember you are working at height! Have the handrails passed up and hold them in place while they are bolted in position. Put the bolts from the front handrail in from below, and put the nuts on top, so there is no protruding bolt to hit anyone's head below.
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 {{:wiki:stage:img_20230109_200855.jpg?400|}}{{:wiki:stage:rn_image_picker_lib_temp_9d4404c0-6a5d-492d-9432-83c01508e909.jpg?400|}}{{:wiki:stage:rn_image_picker_lib_temp_e52ce6a2-a842-4452-afd8-fbf4a6c9eb55.jpg?400|}} {{:wiki:stage:img_20230109_200855.jpg?400|}}{{:wiki:stage:rn_image_picker_lib_temp_9d4404c0-6a5d-492d-9432-83c01508e909.jpg?400|}}{{:wiki:stage:rn_image_picker_lib_temp_e52ce6a2-a842-4452-afd8-fbf4a6c9eb55.jpg?400|}}
  
-==== Storage ====+===== Storage =====
  
 The 2'x4' wheeled base pieces are currently stored in Big Store and are used as wheely trollies. You can stack one on top of another if you apply both brakes on the top one! The 2'x4' wheeled base pieces are currently stored in Big Store and are used as wheely trollies. You can stack one on top of another if you apply both brakes on the top one!
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-==== Safety ====+===== Safety =====
  
 It is essential to check the structural integrity of the towers as part of any set inspection. Repair and replace any broken or damaged parts. Be sure that the towers are safe to be used before climbing on them! It is essential to check the structural integrity of the towers as part of any set inspection. Repair and replace any broken or damaged parts. Be sure that the towers are safe to be used before climbing on them!
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 Decorative materials can be applied to the outside of the tower, but should use the minimum number of small screws so the structural wood is not compromised. Limit the weight of any decoration attached to the top half of the tower. Decorative materials can be applied to the outside of the tower, but should use the minimum number of small screws so the structural wood is not compromised. Limit the weight of any decoration attached to the top half of the tower.
  
-==== Builders' Notes ====+===== Builders' Notes =====
  
 The towers were built in January 2023, to be first used in The Addams Family. They were designed by Jonathan Ferguson and built by him and a team of dedicated crew over the period of two full days and one evening. The total cost was significant (>£300), which was paid for by StageSoc as the towers will be an asset used for many shows to come (hopefully!). The towers were built in January 2023, to be first used in The Addams Family. They were designed by Jonathan Ferguson and built by him and a team of dedicated crew over the period of two full days and one evening. The total cost was significant (>£300), which was paid for by StageSoc as the towers will be an asset used for many shows to come (hopefully!).
 +
 +The SOLIDWORKS CAD model and all the PDF part drawings are here: [[https://stagesoc.org.uk/gallery/download.php?file=8420_WtSqkLv2.zip|download Towers V3.zip]]
  
 The materials used were: The materials used were:
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 Using the drawings and by measuring the towers themselves, it would be possible to build extra pieces, such as stronger or different length top handrails, shorter/taller sides etc. Using the drawings and by measuring the towers themselves, it would be possible to build extra pieces, such as stronger or different length top handrails, shorter/taller sides etc.
  
-=== The Wickes Trip ===+==== The Wickes Trip ====
  
 Jonathan's estate car was not large enough to fit the large pieces of uncut ply. To get them from Wickes to the Annex, he took 4 unwitting volunteers (Cerys, Ellie, Simon and Sy) and the wheely board in his car to Wickes, tied the ply vertically to the wheely board, and left them to make their way back by foot. This was unadvisable and should not be repeated. The aforementioned volunteers should be commended for their tireless work to bring the 3 pieces of plywood back to the Annex. Jonathan's estate car was not large enough to fit the large pieces of uncut ply. To get them from Wickes to the Annex, he took 4 unwitting volunteers (Cerys, Ellie, Simon and Sy) and the wheely board in his car to Wickes, tied the ply vertically to the wheely board, and left them to make their way back by foot. This was unadvisable and should not be repeated. The aforementioned volunteers should be commended for their tireless work to bring the 3 pieces of plywood back to the Annex.
  
wiki/stage/towers.1674244616.txt.gz · Last modified: by JonathanFerguson